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What You Need To Know About BMW Swirl Flaps and How To Solve The Problem With Them

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  • What You Need To Know About BMW Swirl Flaps and How To Solve The Problem With Them
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28.05.2024

Swirl flaps are a BMW system that has been introduced to help burn the fuel mixture in the cylinder better due to the fact that diesel engines do not have throttle valves and it is not possible to adjust the air-fuel ratio. A diesel engine without vortex valves operates between a poor and a rich fuel mixture, because the only way to regulate it is through fuel injection.

Design of the first generation swirl flaps that are made of made of metal.

Unfortunately, swirl flaps are responsible for countless damaged engines and costly repairs due to design errors or metal fatigue. Once damaged, the cylinder sucks them in and causes great damage.

This is how damaged valves damage the cylinder.

Typical swirl flaps  suction damage.

The vortex valves are positioned in the inlet and are controlled by vacuum (DDE 4.0) or electrically (DDE5.0 / DDE6.4) by the engine ECU.

Effects of malfunctioning valves:

  • Swirl valves are  stuck in open position: Deterioration of exhaust gas performance at lower speeds.
  • Swirl valves are stuck in closed position: Approximate power loss of 10% at high engine speeds.

How swirl flaps work:

Performance characteristics:

The vortex valves are in the closed position, at low engine speeds and small amounts of fuel injected (controlled by the ECU card).

They open under the following conditions:

  1. coolant temperature <14 ° C OR * fuel quantity> 24 mg OR
  2. engine speed 2250 rpm OR
  3. inlet air temperature <-5 ° C

BMW and Pierburg have decided to produce diesel engines with metal vortex valves. The speed at which the pistons in the diesel engine operate is at least 60 rpm, so a sucked vortex valve will break and cause a number of damages inside the engine.

In most cases, one or more pistons are severely damaged, as a bonus you get valves, in some cases a head or turbocharger. And this combination with a BMW engine is like a cumulative jackpot  🙂

In 2004, BMW began work on the problem and improved the design, however, a number of owners reported ongoing problems in this area.

The solution to this problem is by removing the vortex valves and plugging, which does not affect the performance of the engine and at the same time, you can safely pass the exhaust test.

Engines:

M47 (136hp VP44 fuel pump) has no valves.

M47N common rail engine (including M47N / M47TU / M47TUD20) (150hp. Face lift model from 2001 -) has valves.

M57 engines (M57D) (525d & 187hp. 330d) cars with manual transmission do not have valves, but those with automatic have.

M57N engines (M57TUD) (525d & 330d 204hp) have vortex valves.

Ruined swirl flaps:

The plugs that replace the vortex valves are easy to find on the internet, but you can also find them here on our website.

Typical plugs:
 

Disassembly of vortex valves:

The vortex valves can be safely dismantled and in most cases if they are  removed properly no loss of power is felt.

Final list of models for which vortex valves are installed:

Engine: M47N/M47TU/M47TUD20

Applications:

* 110 kW (148 hp) and 330 N·m (243 lb·ft)

o E46 320d 2001-2005

o E83 X3 2.0d (up to end of 2006)

Engine: M47TU2D20

The engine was updated again in 2004 as the M47TU2D20. Still at 1995 cc, it produced more power across the range.

Applications:

* 120 kW (161 hp) and 340 N·m (251 lb·ft)

E60/E61 520d

E87 120d

E90/E91 320d

E83 X3 2.0d (end of 2006 onwards)

Engine: M57/M57D25

M57D25 was introduced in 2000.

Applications:

* 166 PS (122 kW; 164 hp) at 4000 rpm, 350 N·m (260 lb·ft) at 2000-2500 rpm with a 4750 rpm redline, models:

2000-2003 E39 525d *Vehicles With Automatic Transmission ONLY*

Engine: M57N/M57TU/M57TUD25

M57TUD25 was introduced in 2004.

Applications:

* 177 PS (130 kW; 175 hp) at 4000 rpm, 400 N·m (300 lb·ft) at 2000-2750 rpm models:

E60/E61 525d

Engine: M57/M57D30

M57D30, also called M57D29, was introduced in 1998.

Applications:

* 184 PS (135 kW; 181 hp)@4000, 390 N·m (290 lb·ft)@1750-3200 models:

E39 530d *Vehicles With Automatic Transmission ONLY*

E46 330d/330xd *Vehicles With Automatic Transmission ONLY*

* 184 PS (135 kW; 181 hp)@4000, 410 N·m (300 lb·ft)@2000-3000 models:

E38 730d *Vehicles With Automatic Transmission ONLY*

E53 X5 3.0d

* 193 PS (142 kW; 190 hp)@4000, 410 N·m (300 lb·ft)@1750-3000 models:

E38 730d

E39 530d

Engine: M57N/M57TU/M57TUD30

M57TUD30 was introduced in 2002. It originally produced 160 kW (215 hp) at 4000 rpm and 500 N·m (370 lb·ft) at 2000-2750 rpm, but was tweaked for 150 kW (201 hp) at 4000 rpm and 410 N·m (300 lb·ft) at 1500-3250 rpm for 2003 and again for 200 kW (268 hp) at 4000 rpm and 560 N·m (410 lb·ft) at 2000-2250 rpm in 2004.

Applications:

* 204 PS (150 kW; 201 hp)@4000, 410 N·m (300 lb·ft)@1500-3250 models:

E46 330d/330Cd/330xd

E83 X3 3.0d

* 218 PS (160 kW; 215 hp)@4000, 500 N·m (370 lb·ft)@2000-2750 models:

E53 X5 3.0d

E60/E61 530d/530xd

E65 730d

* 272 PS (200 kW; 268 hp)@4000, 560 N·m (410 lb·ft)@2000-2250

E60/E61 535d

* 245 PS (180 kW; 242 hp)@4000, 500 N·m (370 lb·ft)@2000-2250

* 286 PS (210 kW; 282 hp)@4000, 580 N·m (430 lb·ft)@2000-2250

Engine: M57TU2D30

M57TU2D30 was introduced in 2007, making its debut in the facelifted E60 and E61.

* M57TU2D30-UL: 197 PS (145 kW; 194 hp)

* M57TU2D30-OL: 235 PS (173 kW; 232 hp)@4000, 500 N·m (370 lb·ft)@2000-2750

* M57TU2D30-TOP: 286 PS (210 kW; 282 hp), 580 N·m (430 lb·ft)

Applications:

* 197 PS (145 kW; 194 hp), 400 N·m (300 lb·ft) models:

E90/E91/E92 325d

E60/E61 525d/525xd

* 231 PS (170 kW; 228 hp)@4000, 500 N·m (370 lb·ft)@2000-2750 models:

E65 730d

E90/E91 325d

E90/E91 330d/330xd

* 235 PS (173 kW; 232 hp) models:

E60/E61, BMW E70, BMW E71

* 286 PS (210 kW; 282 hp), 580 N·m (430 lb·ft) models:

E60/E61 535d

E70 X5 3.0sd

E71 X6 xDrive35d

E83 X3 3.0sd

E90/E91 335d

The above models are listed for information only if you want to to make sure your engine has valves installed, please contact a competent person.

Please note that the information described above is for informational purposes only and does not claim to be reliable. Mr-key.com is not responsible for any repair work you undertake that is related to the topic described in this article.

Povezane Objave

Why Your Car Remote Isn’t Working and How to Fix It
07.01.2025

Why Your Car Remote Isn’t Working and How to Fix It

Car remotes have become an essential part of modern vehicle ownership, offering convenience and added security. However, when they stop working, it can lead to frustration and delays. If you’ve ever faced a malfunctioning car remote, don’t worry—you’re not alone. Here’s a guide to help you understand the common reasons why your car remote might fail and how you can fix the issue quickly and affordably. 1. Dead Battery: The Usual Suspect One of the most common reasons for a non-functional car remote is a dead battery. Over time, the small coin batteries in your remote lose their charge, making the remote unusable. Signs of a Dead Battery: Reduced range, inconsistent functionality, or complete failure to respond. How to Fix It: Replace the battery with a compatible CR-type coin battery. Check your car manual or the remote’s casing for the correct battery type. Pro Tip: Always keep a spare battery in your glove compartment to avoid getting stranded. 2. Signal Interference: The Invisible Barrier Signal interference can block communication between your remote and your car. This can happen in areas with high electromagnetic activity or if the remote’s signal is weakened. Common Causes: Proximity to cell towers, Wi-Fi routers, or even other key fobs . How to Resolve It: Move closer to your car and try again. Change your location if you’re in a crowded parking area. Keep your remote away from other electronic devices that might cause interference. Prevention Tip: Avoid storing your car remote near electronics when not in use. 3. Remote Needs Reprogramming Sometimes, a car remote loses its programming, which is essential for communicating with your car. This can happen after battery replacement, electrical system resets, or software glitches. Signs Your Remote Needs Reprogramming: The buttons don’t respond, or the remote only works intermittently. What You Can Do: Check your car manual for DIY reprogramming instructions. If DIY methods fail, consult a professional locksmith or your car dealer for assistance. Pro Tip: Always reprogram your remote immediately after replacing its battery to avoid compatibility issues. 4. Physical Damage: More Than Just Wear and Tear Daily use, accidental drops, or exposure to moisture can damage your car remote, leading to malfunction. The internal components, such as the circuit board, are particularly sensitive. Signs of Damage: Cracks on the casing, loose buttons, or water ingress. How to Address It: For minor issues, replace the remote casing or repair loose buttons. If the circuit board is damaged, you’ll need a replacement remote. Preventative Measures: Use a protective key cover to shield your remote from damage. Keep your remote away from water and extreme temperatures. 5. Faulty Car Receiver: The Problem Isn’t Always the Remote In some cases, the issue lies with your car’s receiver rather than the remote. If the receiver is damaged or malfunctioning, it won’t recognize signals from the remote. How to Diagnose: If multiple remotes fail to work with the same car, the receiver might be the issue. Test your remote on a similar vehicle, if possible, to rule out the remote as the problem. How to Fix It: Consult a professional mechanic to inspect and repair the car’s receiver system. General Tips to Keep Your Car Remote Functional Prevention is better than cure, especially when it comes to car remotes. Here are some tips to avoid future issues: Regular Maintenance: Inspect your remote periodically for wear and tear. Store It Safely: Keep your remote in a safe, dry place to avoid accidental damage. Backup Plan: Always have a spare key or remote handy for emergencies. Invest in a Tracker: Attach a Bluetooth tracker to your remote for easy location if it gets misplaced. When to Seek Professional Help While many car remote issues can be resolved with DIY methods, some problems require professional assistance. If your remote still doesn’t work after troubleshooting, consult a locksmith or an automotive specialist. They can help with repairs, replacements, and reprogramming at an affordable cost. Don’t Let a Faulty Remote Slow You Down A malfunctioning car remote can be a hassle, but most issues are fixable with a little know-how. Whether it’s a dead battery, signal interference, or physical damage, understanding the root cause will help you resolve the problem efficiently. With proper care and maintenance, your car remote will continue to offer the convenience and security you rely on every day.

How to Easily Find Your Key Code for a Hassle-Free Replacement
04.11.2024

How to Easily Find Your Key Code for a Hassle-Free Replacement

When it comes to replacing a car key , knowing your key code is essential. This code allows you to obtain a precise duplicate, ensuring that your new key fits seamlessly without any issues. Whether you've lost your key, broken it, or simply need a spare, understanding where to locate this code can make the replacement process faster and more affordable. In this guide, we’ll walk you through what a key code is, where to find it, and tips to ensure a smooth replacement process. Why Is the Key Code Important? A key code is more than just a number; it's a unique identifier that tells a key cutter exactly how to replicate your key. Without it, the process can be longer, more complicated, and potentially costly if the key doesn’t match your vehicle’s lock. Ensures a Perfect Fit : The key code guarantees that your new key will be cut to match your original one precisely. Saves Time and Money : With the correct code, you can avoid trial and error, reducing the risk of needing multiple key replacements. Improves Security : Knowing the exact specifications of your key can prevent unauthorized duplicates. Types of Key Codes Key codes come in different types depending on the key and vehicle model. Here are the main types: Direct Code : Often a 4 to 8-digit code, this code can be entered directly into a key-cutting machine for accurate replication. Indirect Code : This type of code requires a conversion chart to find the direct key code. Though indirect codes aren’t as common, they may still appear on some older models. Blind Code : Sometimes, the code may not be directly readable or is hidden in the key's design. These require decoding using a specialized tool or software. Understanding which type of code you have can make the process smoother when you’re ready to replace your key. Common Locations for Key Codes Finding the key code isn’t always straightforward, but with a few tips, you can track it down more easily. Here are the most common places to check: 1. Vehicle Manual Your vehicle’s manual often contains useful information, including the key code. It’s usually found in the section detailing the vehicle’s locking system. The manual may also provide guidance on other important security features, so it’s a great place to start. Tip : If you can’t find it in the manual, try looking in the index under “keys” or “security.” 2. Key Fob or Key Itself For some keys, the code is printed directly on the key or key fob. Look closely at the metal part of the key or the plastic casing for a small series of numbers. This code may be faint, so you may need a magnifying glass or good lighting. Tip : Be cautious when handling the key to avoid damaging the code. A worn key can sometimes obscure the code, so check carefully. 3. Vehicle Registration and Documents Some vehicle documents, especially those you receive when you first purchase the car, may include the key code. Check any paperwork related to the purchase, including sales documents, registration, and the car title. Tip : Keep these documents safe as they contain essential information for ownership and replacement needs. 4. Original Key Packaging If you have access to the original packaging of the key, such as a bag or box, the key code is sometimes printed there. This is especially common if the key came from a dealer or as part of a new car purchase. Tip : Always save key packaging, as it can provide helpful information for future reference. 5. Contacting the Dealership If you’re unable to locate the code yourself, you can reach out to the dealership where you purchased the vehicle. Dealerships often keep records of key codes, especially if the vehicle is still under warranty. Some may provide the code for free, while others might charge a fee. Tip : Have your vehicle identification number (VIN) handy when contacting the dealership, as it can help verify your ownership. Tips for Safe Key Code Storage Once you have located your key code, it’s important to keep it safe to make future replacements easier. Here are some tips: Store Digitally : Save the code in a secure document on your phone or computer. You can even use a password-protected note or cloud storage. Keep a Physical Copy : Write down the code and store it with other important vehicle documents, like your insurance and registration. Avoid Sharing the Code : Treat the key code like a password; only share it with trusted professionals when necessary for replacements. What to Do if You Can’t Find the Code If your search for the code has been unsuccessful, don’t worry—there are still options. Here’s what to do: Contact a Professional : Some professionals can create a new key by decoding the lock without needing the original key code. This is particularly helpful if you’ve lost all copies of your key. Request Assistance from the Manufacturer : In some cases, you can contact the vehicle’s manufacturer for support. They may ask for documentation proving ownership and might provide the code directly or guide you through the next steps. Benefits of Knowing Your Key Code Having the key code at your fingertips offers several advantages, whether you need a quick replacement or simply want peace of mind. Saves Time in Emergencies : If you lose your key unexpectedly, having the code handy allows for faster replacements. Lower Replacement Costs : With the exact code, key makers can avoid unnecessary recutting, saving you money. Simplifies Multiple Key Requests : If you need multiple copies, the code makes it easy to obtain several accurate replacements without errors. Locating and safely storing your key code can simplify the replacement process significantly. By knowing exactly where to look for the code and keeping it secure, you can avoid potential stress and save both time and money when the need for a replacement arises. Taking these steps now ensures that, should you ever need a new key, the process will be as smooth and efficient as possible.

Smart Solutions for Car Key Removal
02.12.2024

Smart Solutions for Car Key Removal

Different Types of Car Keys: What Are You Dealing With? First, identify the type of key you use, as this will determine your options: Traditional Metal Keys : Basic, non-electronic keys. Easy to duplicate and affordable to replace. Transponder Keys : Keys with a chip for electronic communication with your car’s ignition. Remote Key Fobs : Allow remote locking, unlocking, and sometimes starting of your car. Smart Keys : Push-button start and keyless entry, offering high-tech convenience. Skip the Dealership: Affordable Alternatives for Key Replacement Dealerships often charge premium rates for key replacements. Here are more budget-friendly options: Automotive Locksmiths : Experts in creating and programming replacement keys, including transponder and smart keys. Usually quicker and cheaper than a dealership. DIY Key Duplication Kiosks : Found in hardware stores and supermarkets. Great for duplicating traditional metal keys on the spot. Online Key Retailers : Purchase replacement keys or fobs online at competitive prices. Ensure compatibility with your vehicle and be prepared to find a professional to program electronic keys. What to Do If You’ve Lost Your Key Losing a car key is inconvenient, but following these steps can simplify the replacement process: Look for a Spare : Check whether you have a backup key available. Determine Key Type : Understand what kind of key you need replaced. Gather Car Details : Have your car’s make, model, year, and Vehicle Identification Number (VIN) handy. Contact a Professional : Reach out to an automotive locksmith or trusted replacement service for assistance. How to Remove a Broken Key From a Lock If a key snaps off in your car’s lock, don’t panic. Try one of these methods: Use Needle-Nose Pliers or Tweezers : Carefully pull out the broken part if it’s sticking out. Broken Key Extractor Tool : Insert this tool into the lock to hook and remove the key fragment. Apply Lubrication : Spray a lubricant like WD-40 to make extraction smoother. If these options don’t work, a professional locksmith can extract the key safely. Prevent Key Mishaps Before They Happen Duplicate Keys : Keep a spare key in a safe, accessible place to avoid emergencies. Attach a Key Tracker : Use a Bluetooth tracker to quickly find misplaced keys. Inspect Your Keys : Regularly check for wear and tear to avoid breaks. Quick and Smart Solutions Keep You Moving Losing or breaking your car keys doesn’t have to lead to frustration or hefty expenses. With the right approach, you can find affordable solutions and even take steps to prevent future mishaps. Why waste more time and money? Simply send us a picture of your key, and we’ll handle the rest. Quick, easy, and affordable—let Mr Key take care of your car key replacement needs today!

Car Security: Protecting Your Vehicle in Today’s World
19.06.2024

Car Security: Protecting Your Vehicle in Today’s World

The Rising Need for Advanced Car Security In an era where vehicles are becoming smarter and more connected, the risks of car theft and unauthorized access are also increasing. Modern technology has enhanced both the convenience and vulnerability of cars, making robust security measures more critical than ever. This guide explores the importance of car security, the latest innovations in the field, and practical tips to ensure your vehicle stays protected. Why Car Security Matters: Understanding the Threat Car theft remains a significant concern worldwide. According to recent statistics, car-related crimes have shifted from traditional theft methods to more technologically advanced tactics. Thieves now often target vehicles equipped with keyless entry systems, using tools like relay devices to gain access. In the UK alone, over 100,000 vehicles are stolen annually, with keyless thefts—or "relay attacks"—on the rise. This growing trend highlights the importance of adopting modern security solutions to stay ahead of potential threats. Key Features of Modern Car Security Systems Modern car security systems are designed to protect against both physical and digital threats. Some of the most common and effective features include: Immobilizers Prevent the engine from starting without the correct key or transponder signal. Often included as standard in modern vehicles, reducing the likelihood of theft. Alarms Act as a deterrent by emitting loud sounds when unauthorized access is detected. Many systems also notify the owner via a smartphone app. GPS Tracking Systems Allow real-time location tracking of your vehicle in case of theft. Advanced models can remotely disable the vehicle’s engine. Dashcams Record suspicious activity around your car, providing evidence in case of an incident. Dual-camera systems monitor both inside and outside the vehicle. Emerging Trends in Car Security Technology As technology evolves, so do car security measures. Here are some of the latest innovations transforming vehicle safety: Biometric Authentication : Cars equipped with fingerprint or facial recognition systems ensure only authorized individuals can operate the vehicle. Digital Keys : Linked to smartphones, these keys allow remote access and control, but also require robust cybersecurity measures to prevent hacking. Geofencing Alerts : Some advanced systems notify owners if their car leaves a predefined area, adding an extra layer of protection. These advancements show how car security is moving beyond traditional locks and alarms, integrating digital solutions for a smarter, safer experience. Practical Tips to Keep Your Car Safe While advanced technology can significantly improve car security, there are simple, everyday practices that can also help prevent theft and unauthorized access: Park Wisely : Always choose well-lit, secure areas or designated parking spaces. Thieves are less likely to target cars in visible locations. Keep Valuables Hidden : Items left in plain sight can attract unwanted attention. Store belongings out of view or in the trunk. Use Physical Locks : Steering wheel locks and pedal locks act as visible deterrents, even for modern vehicles. Update Software Regularly : For cars with smart systems, keeping the software up-to-date ensures optimal security against potential vulnerabilities. The Global Perspective: How Car Security Varies Worldwide Car security trends and practices vary globally, influenced by factors such as local crime rates, technological adoption, and legislation. In countries like the UK and the US, keyless entry systems and advanced alarms are standard features. However, in emerging markets, physical locks and alarms still play a critical role due to affordability and accessibility. Additionally, some nations have introduced legislation mandating anti-theft systems in new vehicles, further driving innovation in the industry. Understanding these global trends can help car owners make informed decisions when investing in security measures. Stay Ahead of the Risks Car security is no longer just about locking your doors—it’s about staying one step ahead of potential threats. With advanced technologies and practical measures, you can significantly reduce the risk of theft and ensure your vehicle remains safe. Investing in modern security systems, keeping your car’s software updated, and adopting smart habits are all part of building a comprehensive protection plan. In today’s interconnected world, proactive car security is essential for every driver. Stay informed, stay vigilant, and ensure your car stays exactly where it belongs—securely in your possession.

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